To maintain competitiveness in the business world, all organizations aim to be more profitable while remaining adaptable to their respective markets. However, numerous obstacles can obstruct achieving maximum quality and performance. Skills shortages, high-income demands, and the current growth in demand for specialized items are just a few of them. Many manufacturers are looking to robotic automation to overcome some of these problems.
Universal Robots is at the forefront of providing a long-term solution for industrial automation with their game-changing collaborative robots. These robots are adaptable, simple to control, and safe to use. Unlike traditional robots, which are large and expensive to buy and operate, Universal Robots’ cobots are compact but incredibly efficient.
Essentially, the new cobot technology can engage in various processing tasks. Cobots are now commercially feasible even for modest and combined production arrangements.
Cobot Use in the Furniture Industry
The furniture business also benefits from using modern robots in the manufacturing process by enhancing the quality of the finished product. Universal Robots’ collaborative robots provide incredible precision and consistency while minimizing the margin of error. There are more benefits and higher rates associated with the use of robotic systems in the furniture manufacturing industry:
Furniture production is still heavily reliant on physical labor. A collaborative robot that can generate individual-based products like furniture must be deployed flexibly to be competitive. It’s simple to move it to new activities, giving staff the flexibility to automate practically every guidance assignment.
Human employees find the production and supply of furniture and gadgets extremely tiresome and physically demanding. One of the critical applications that help workers relieve stress and strain when using robots is handling heavy objects. The cobots’ end outcomes are remarkably consistent, which means that collaborative robots aid in improving product fit and quality while also raising overall productivity across the production line.
A Case Study of Successful Collaborative Robot Use in Manufacturing
Küchentechnik Franke A.G
The kitchenette manufacturer searched for an ideal automation solution to streamline the production of kitchen sinks to reduce production costs and improve competitiveness.
The Problem
Every year, the company produces around 10,000 kitchen sinks. Mounting blocks are bonded to each aluminum sink unit after being pressed. These repetitious tasks need automation solutions to help save glue and reduce the risk of human error while connecting the mounting blocks. As a result, the main issue was figuring out how to disperse the glue while attaching the anchoring blocks on all edges.
Collaborative Robots Provide the Much-Needed Solution
The answer to the issue was acquiring a UR5 collaborative robot arm. The cobot can rotate 360 degrees while maintaining stability and flexible operation without monitors, making it an excellent robot for installing blocks from all angles as described on universal-robots.com.
Because they have pinpoint precision and use a pre-unique glue volume for each joint, the UR5 robotic arms supply the solution they require. It saves money by reducing unused and obsolete stock while reducing waste.
Franke could free up all crucial organizational resources by utilizing the automation solution. Their employees can now contribute to various aspects of the manufacturing process while increasing their overall job satisfaction by engaging in more exciting and creative tasks.
The UR5 cobot came into operation in 2011 and continues to function nonstop. The company is currently exploring additional options for deploying the cobots somewhere else, where they can operate in harmony with their employees.
Collaborative Robots Use in Electrical and the Electronics Industry
Universal Robot enables electronics companies the flexibility to automate practically any manual task while boosting the value of all production processes. Conventional robot automation is economical, making it accessible to small and medium-sized businesses.
Electronics technology is booming businesses that require robot arms that can be swiftly and efficiently integrated into many types of digital and technologies manufacturing, including lighting systems, communication devices, and audiovisual equipment.
They lessen the risk of physical hazards while increasing reliability since the robot can effortlessly accomplish complex tasks that require working close to susceptible technology. They can move through the manufacturing and production lines without requiring human intervention.
A Case Study of Collaborative Robots Use in the Electronic Industry
Scott Fetzer’s Electrical Group
This American firm was looking for strategies to improve its global competitiveness. It was a high-mix, low-extent company, which meant that most of its lines were not continuously running. The operations manager noted that the only robot capable of doing this task was the UR robot.
The Solution
SFEG mounted the UR robots on wheeled pedestals and is now building a fleet of mobile robots deployed throughout the metal forming branch, integrating them into the production process from trimming the authentic girder at the blanking press to creating and stowing each arrangement of the electric components.
The UR5 and UR10 collaborative robots are beneficial in the automotive subject line. The UR5 is stationed at the end of the line, adjacent to a corporate employee, to transfer an electromagnetic field element to the robot. The UR5 collects the item, installs it in a carrier, grabs a wire saw to trim the wires and then positions the component on a convey for the final installation by the UR10 cobot.
The Common Benefits Enjoyed by All Industry Players Using Collaborative Robots
The collaborative robot’s implementation in new processes is quick, allowing manufacturers to automate practically any manual process, including those with low batches or quick changeovers. In addition, cobots can reuse programs in recurring applications.
They also help workers avoid tedious, repetitive tasks and reduce the chance of injury. Cobots allow humans to focus on more vital duties by freeing up their time. Universal Robots provide all of the benefits of modern robot automation while eliminating the typical costs of autonomous programming, set-up, and safeguarding work cells, therefore, cutting overall production costs.
Final Remarks
These collaborative robots deserve credit for delivering much-needed robotic automation, which many other sectors worldwide use to enhance productivity and product quality. Universal Robots’ efficient and innovative collaborative robots have helped streamline many business and production operations globally, revolutionizing the robotic automation sector. It has aided industries that use cobots in increasing their production output.